Iyada oo la dardar gelinayo isbeddellada fududaynta baabuurta iyo korontada, taayirrada aluminiumka ah ayaa noqday doorashada suuqa ugu weyn sababtoo ah xooggooda sare, iska caabbinta daxalka, iyo dabacsanaanta naqshadeynta. Si kastaba ha ahaatee, habka farsamayntoodu wuxuu wajahayaa saddex caqabadood oo muhiim ah:
Isbeddelka darbiga khafiifka ah: Af-hayeennada taayirrada ayaa badanaa leh dhumuc <5mm, taasoo ka dhigaysa kuwo u nugul isbeddelka gariirka oo ay keento habab dhaqameed.
Ku dhejinta jajabka aluminiumka: Jajabyada aluminiumka fudud ayaa si fudud ugu dheggan qalabka, taasoo ku qasbaysa in si joogto ah mashiinka looga joojiyo nadiifinta.
Isuduwidda hababka badan: Khadadka wax soo saarka dhaqameedku waxay u baahan yihiin isku-dubarid 5 mashiin, taasoo keentay hufnaan hoose iyo heerarka wax-soo-saarka oo ka hooseeya 85%.
Mashiinka CNC ee OTURN wuxuu wax ka qabtaa caqabadahan iyadoo la adeegsanayo qaab-dhismeedyo adag oo sare, nidaamyada ka saarista jajabka caqliga leh, iyo mashiinno isku-dhafan oo badan, iyagoo bixinaya xalal hufan, sax ah, iyo dabacsanaan leh oo loogu talagalay warshadaha.
I. Maxay Taayirada Aluminium-ka ah ugu Baahan Yihiin Lathe CNC oo Gaar ah?
1. Waa maxay Xarunta Taayirada?
Xarunta taayirada waa qaybta ugu muhiimsan ee qaadida culayska gaadiidka iyo gudbinta korontada, taasoo u baahan heerar adag oo loogu talagalay xoog sare, miisaan yar, iyo cidhiidhiga hawada. Taayirada aluminiumka ah, sababtoo ah sifooyinka agabkooda, waxay u baahan yihiin xalal si looga gudbo isbeddelka darbiga khafiifka ah, tayada dhammaystirka dusha sare, iyo caqabadaha saxnaanta booska ee godad badan leh.
2. Doorka Mashiinka CNC ee Wax Soo Saarka Taayirada
Samaynta Saxnaanta: Iswaafajinta dhidibka badan waxay suurtogal ka dhigaysaa in hal-mar la sameeyo dusha sare ee adag.
Faa'iidooyinka waxtarka: Laba-turret oo isku mar la rogo ayaa yareeya maaraynta shaqada, waxayna jartaa waqtiga wareegga 40%.
Hubinta tayada: Ogaanshaha hawo-qaboojinta iyo tiknoolajiyada magdhowga firfircoon waxay hubinayaan heerarka wax-soo-saarka >96%.
3. Socodka Habka Mashiinka Gawaarida
Xarumaha taayirada waa qaybo muhiim u ah badbaadada baabuurta, habka wax soo saarkooduna wuxuu u baahan yahay saxnaan sare iyo hufnaan sare. OTURN waxay bixisaa qalab mashiinno oo kala duwan oo gaar ah oo daboolaya tallaabooyinka muhiimka ah ee habka wax soo saarka xarunta taayirada. Kuwa soo socdaa waa socodka habka farsamaynta xarunta taayirada oo faahfaahsan, oo muujinaya codsiyada Mashiinnada OTURN CNC marxalad kasta:
a. Marxaladda Jilidda
AL Ingot → Dhalaalaya → Ka saarista Gaaska → Tuur
Tallaabada ugu horreysa ee wax soo saarka xarunta giraangiraha waxay ka bilaabataa bir aluminium ah, oo dhalaalaysa oo ka baxaysa gaaska ka hor inta aan la tuurin si loo sameeyo qaabka qallafsan ee xarunta giraangiraha.
Fiiro gaar ah: OTURN hadda ma bixiso qalab loogu talagalay marxaladdan, taas oo inta badan ku lug leh diyaarinta alaabta ceeriin ah.
b. Marxaladda Mashiinka (Qodista iyo Wareejinta)
OP1: Qoditaanka (Mashiinka Daloolka Booltiga)
Mashiinnada qodista waxaa loo isticmaalaa in lagu farsameeyo godadka boolalka ee ku yaal xarunta giraangiraha. Tani waxay u qaybsan tahay laba tallaabo: qodid qallafsan iyo qodid sax ah, si loo hubiyo saxnaanta cabbirka iyo booska godka.
Faahfaahinta Habka:
Qodista Qalafsan: Waxay ka saartaa inta badan agabka si loogu diyaar garoobo qodista saxda ah.
Qoditaanka Saxnaanta: Waxay hubisaa cabbirka saxda ah iyo booska godadka boolalka.
Fiiro gaar ah: Sida lagu sawiray, iyo iyadoo la raacayo sawirka "qolitaanka", saxnaanta farsamaynta ee godadka boolalka ayaa si toos ah u saamaysa isku halaynta isku xirka xarunta taayirada iyo gaariga sidaas darteedna waa muhiim.
OP2: Wareejinta (Mashiinka Dusha Sare ee Xarunta Taayirada)
Mashiinka CNC waxaa loo isticmaalaa in si sax ah loogu mariyo meelaha muhiimka ah ee xarunta giraangiraha, iyadoo la adeegsanayo ficilka "leexashada" sida ku cad sawirka, kaas oo ku lug yeelan kara dhexroorka gudaha iyo dibadda iyo wejiyada dhammaadka. Tani waxay u qaybsan tahay laba tallaabo: rogid qallafsan iyo leexasho dhammaystiran, si loo hubiyo saxnaanta cabbirka iyo qallafsanaanta dusha sare ee xarunta giraangiraha.
Faahfaahinta Habka:
Wareejinta Adag: Si dhakhso ah ayuu uga saaraa walxaha xad-dhaafka ah si uu u bixiyo tixraac sax ah oo ku saabsan leexashada dhammaadka.
Dhammaystirka Wareejinta: Waxay hubisaa cabbirrada ugu dambeeya iyo tayada dusha sare ee xarunta giraangiraha.
Fiiro gaar ah: Sida ku cad sawirka lagu calaamadeeyay "leexashada", farsamaynta dusha sare ee gudaha iyo dibadda waa hab muhiim ah oo lagu farsameeyo xarunta giraangiraha waana mid muhiim u ah waxqabadka guud iyo muuqaalka xarunta giraangiraha.
c. Marxaladda Kadib Hawlgalka
Daaweynta Kululaynta:Habka daaweynta kulaylka waxaa loo isticmaalaa in lagu kordhiyo xoogga iyo adkaanta xarunta giraangiraha, hagaajinta sifooyinkeeda farsamada iyo kor u qaadista waxqabadka.
Ka-saarista:Waxay ka saartaa walxaha xad-dhaafka ah, sida albaabada iyo kor u qaadista, ee la soo saaro inta lagu jiro habka shubka.
Dib u dhigista:Waxay ka saartaa burrs dusha sare ee xarunta taayirada, iyadoo hubinaysa badbaadada iyo bilicda.
Rinjiyeynta:Dusha sare ee xarunta taayirada waxaa lagu rinjiyeeyay si loo hagaajiyo iska caabbinta daxalka iyo muuqaalka.
Nadiifinta:Nadiifi dusha sare ee xarunta taayirada si looga saaro saliidda iyo wasakhda, isagoo u diyaarinaya baakadaha xiga.
Baakadaha:Xarumaha taayirada ee la dhammeeyay waxaa loo xirxiray gaadiid iyo kaydin.
II. BEDDEL Qaybaha Muhiimka ah ee CNC Lathe & Faa'iidooyinka Farsamada
Mashiinka CNC ee LEEXAN wuxuu adeegsadaa mishiin isku-dhafan oo laba-turret ah, taasoo suurtogalinaysa in dhexroorka gudaha/dibadda isku mar la rogo si loo yareeyo kala-guurka habka iyo maaraynta shaqada, taasoo kor u qaadaysa hufnaanta 40% (tusaale ahaan, nooca RFCL63D).
Nidaamyada ogaanshaha hawo-qaboojinta ee isku dhafan waxay la socdaan xaaladda isku-xidhka waqtiga dhabta ah, iyagoo kicinaya xidhitaan otomaatig ah si looga hortago meelaha banaan ee cilladaysan. Qalabka wax lagu farsameeyo ee aluminiumka, qalabka PCD (polycrystalline diamond) wuxuu hubiyaa qallafsanaanta dusha sare ≤Ra0.8μm iyadoo la kordhinayo cimriga qalabka 2.5x, taasoo hoos u dhigaysa kharashyada guud.
Qaybaha Muhiimka ah:
Isgoyska adag ee A2-11: Wuxuu bixiyaa 540N·m oo ah awood goyn culus oo deggan.
Tilmaamaha toosan ee duuban: U oggolow marin degdeg ah oo dhidibka X/Z ah 24 m/daqiiqo si aad si dhakhso ah uga soo noqoto qalabka inta lagu jiro mashiinka godka qoto dheer.
Nidaamka ka saarista jajabka laba-geesoodka ah: Bareegyada birta aan miridhku lahayn iyo meelaha laba-meeloodka ah waxay ka hortagaan ururinta jajabka in ka badan 8+ saacadood, taasoo yareynaysa waqtiga nadiifinta 30%.
Faa'iidooyinka Farsamada:
Sariir qaab sanduuq ah + Hagaajinta FEM: 30% iska caabin gariir oo sare oo loogu talagalay mashiinka saxda ah ee derbiga khafiifka ah.
Ilaalada birta ah ee 5mm + tilmaamaha si buuxda u xiran: Ka ilaali saameynta jajabka aluminiumka, kordhinta cimriga mashiinka.
Nidaamka qalabka ee hagaya aragtida: Waxay awood u siineysaa isbeddello degdeg ah oo loogu talagalay giraangiraha 15–22” oo leh ±0.1mm oo ku celcelin kara, taasoo taageerta wax soo saarka dabacsan.
Laga bilaabo qaab-dhismeedyada adag ilaa ilaalinta caqliga leh, OTURN waxay dib u qeexdaa heerarka mashiinka giraangiraha aluminiumka iyadoo leh isku halayn iyo hufnaan sare.
III. Isbarbardhigga Farsamada ee Badeecada OTURN
| Nooca Mashiinka | Moodel | Awoodaha Muhiimka ah | Codsiyada |
| Mashiinka CNC | RFCL63D | Isku-dubarid laba-turret ah, faa'iido hufnaan 40% ah | Wax soo saar ballaaran (taayirada baabuurta ee 15-24”) |
| Xarunta Mashiinka Toosan | RFMV105 | Qodista saxda ah ee godka badan, godadka qoto dheer | Giraangiraha mootooyinka (10–24") |
| Xarunta Mashiinka 5-Axis | RFMVN870 | Dhammaystirka dusha sare ee adag, Ra≤0.4μm | Taayirada gaarka ah ee heerka sare ah (22–28") |
| Mashiinka Lathe-ka ee Culus | RFTV510 | 55kW awood, 1.5m oo sariir ah | Taayirada Titanium/weyn |
Talooyinka Tusaalaha iyadoo loo eegayo Cabbirka Taayirada:
1.Ilaa 19" Giraangiraha Mootada
Moodooyinka: RFCP40, RFTV510, RFMV80
RFTV510
Astaamaha:
▶ RFCP40: Naqshad yar, oo leh 8-xagal oo loogu talagalay af-hayeennada adag.
▶ RFTV510: Jarista culus ee toosan ee loogu talagalay taayirrada titanium.
▶ RFMV80: Ka saarista jajabka laba-geesoodka ah waxay baabi'inaysaa isku-dhejinta jajabka.
Codsiga:
Warshadaha mootooyinka, tayada iyo hufnaanta wax soo saarka ee xarumaha taayirada ayaa si toos ah u saameeya waxqabadka iyo badbaadada gaariga oo dhan. Si kastaba ha ahaatee, hababka wax soo saarka xarunta taayirada ee dhaqameed waxay la kulmaan caqabado dhowr ah: wareegyada wax soo saarka ee dheer, heerarka tayada aan degganayn, iyo kharashyada maalgashiga qalabka oo sarreeya. Arrimahani ma kordhiyaan oo keliya kharashyada wax soo saarka laakiin waxay sidoo kale saameeyaan tartanka suuqa ee shirkadda.
Soo-saare mootooyin gaar ah ayaa la kulmay dhibaatooyin isku mid ah. Ka dib markii ay sameeyeen isbarbardhigyo badan, waxay doorteen mashiinka OTURN ee RFCP40 CNC. Iyagoo adeegsanaya RFCP40, soo-saaruhu wuxuu gaaray isbeddel la yaab leh: waqtiga wax soo saarka xarun kasta oo taayir ayaa loo yareeyay 22 daqiiqo, hufnaanta ayaa korodhay 12%, heerka tayadana wuu hagaagay ilaa 98%.
Sababta RFCP40 u noqotay Xalka:
Guusha RFCP40 waxay ku jirtaa awooddeeda mashiinka saxda ah iyo heerka otomaatiga ah. Iyada oo si sax ah u xakameysa xuduudaha mashiinka, RFCP40 waxay hubisaa saxnaanta cabbirka iyo tayada dusha sare ee xarumaha taayirada, iyadoo buuxinaysa shuruudaha adag ee warshadaha mootooyinka. Intaa waxaa dheer, awooddeeda wax soo saarka waxtarka sare leh waxay u oggolaanaysaa shirkadaha inay si dhakhso ah uga jawaabaan si ay uga jawaabaan baahida suuqa, iyagoo si dhakhso ah u kordhinaya tartankooda.
Giraangiraha Mootada 2.Ilaa 24"
Moodooyinka: RFCP63, RFMV105
RFCP63
Astaamaha:
▶ RFCP63: 45kW spindle + servo turret oo loogu talagalay 200 xabbo/maalintii wax soo saarka.
▶ RFMV105: Mashiinka toosan ee qodista godad badan oo sax ah.
3.Ilaa 28" Giraangiraha Gawaarida
Moodooyinka: RFCP80, RFMV105L
RFMV105L
Astaamaha:
▶ RFCP80: 55kW oo loogu talagalay taayirada waaweyn ee si culus u jaraya.
▶ RFMV105L: Naqshad dheer oo loogu talagalay mashiinka qodista godka qoto dheer ee giraangiraha SUV.
4.Ilaa 24" Giraangiraha Gawaarida (Waxsoosaarka Baaxadda)
Moodooyinka: RFCL63V, RFCL63D, RFMV105L
RFCL63D
Qiimaha:
▶ RFCL63D: Turret laba-geesood ah ayaa jaraya 2 dejis (40% faa'iido hufnaan).
▶ RFCL63V: Dabacsanaan hal-turret ah, ≤15-daqiiqo oo beddel ah.
5.26" Qaabka Turbine-ka (Dhammaadka Sare ee Loogu Talagalay)
Moodel: Xarunta Shidaalka iyo Wareegga RFMVN870 5-Axis
RFMVN870
Waxyaabaha ugu muhiimsan:
▶ Isku-dubaridka 5-axis: Dusha sare ee isku dhafan ee hal dejin, Ra≤0.4μm.
▶ Codsiyada: Giraangiraha godan ee EV, naqshadaha baabuurta raaxada leh ee la xardhay.
IV. Gunaanad
Mashiinka giraangiraha aluminiumka, qaab-dhismeedka darbiga khafiifka ah, isku-xidhka jajabka, iyo wax-qabad la'aanta hababka badan ayaa muddo dheer xaddiday wax-soo-saarka iyo tayada. Mashiinka CNC ee OTURN wuxuu kacaan ku sameeyaa warshadaha iyadoo la adeegsanayo qaab-dhismeedyo adag oo sare si loo xakameeyo gariirka, maaraynta jajabka caqliga leh si loo baabi'iyo waqtiga shaqada, iyo isku-dubaridka dhinacyo badan si loo fududeeyo socodka shaqada. Isku-dubaridka laba-geesoodka ah, ogaanshaha hawo-qaboojinta isku dhafan, iyo qalabka PCD wuxuu wanaajiyaa hababka, taasoo kor u qaadaysa hufnaanta iyo saxnaanta labadaba. Faylalka kala duwan ee mashiinka OTURN - oo loogu talagalay cabbirka giraangiraha iyo baahiyaha wax-soo-saarka - waxay bixiyaan heer sare codsiyada oo dhan: taayirrada mootooyinka ee adag, wax-soo-saarka baabuurta ee mugga sare leh, iyo naqshadaha farshaxanka ee gaarka ah. Iyada oo ah hoggaamiye hal-abuurka, OTURN waxay dib u qaabaynaysaa heerarka mashiinka giraangiraha aluminiumka, iyadoo warshadaha u horseedaysa xilli cusub oo wax-soo-saar sax ah.
Waqtiga boostada: Abriil-01-2025