Iyada oo la dardargelinayo fududaynta baabuurta iyo isbeddellada korantada, taayirada aluminiumka aluminiumku waxay noqdeen doorashada suuqa caadiga ah sababtoo ah xooggooda sare, caabbinta daxalka, iyo dabacsanaanta naqshadeynta. Si kastaba ha ahaatee, habka farsamayntooda waxa uu wajahayaa saddex caqabadood oo muhim ah:
Qallafsanaanta gidaarka khafiifka ah: Af-hayeennada giraangiraha waxay caadi ahaan leeyihiin dhumucdoodu <5mm, taasoo ka dhigaysa inay u nugul yihiin qallafsanaanta gariirku keentay hab-dhaqameedyo.
Xabagta aluminiumka: Chips aluminium khafiif ah ayaa si fudud ugu dheggan qalabka, taas oo ku qasbeysa waqti-dhimis joogto ah mashiinka nadiifinta.
Iskudubarid nidaamyo badan: Khadadka wax soo saarka dhaqameed waxay u baahan yihiin iskudubarid dhammaan mashiinnada 5, taasoo keentay waxtarka hooseeya iyo heerarka wax-soo-saarka ee ka hooseeya 85%.
OTURN CNC lathe waxay wax ka qabataa caqabadahan qaab-dhismeedyo adag, nidaamyada saarista garaadka, iyo mashiinnada dhidibada badan leh, iyagoo keenaya xalal hufan, sax ah, iyo dabacsanaan leh warshadaha.
I. Maxay Taagerada Aloyumka Aluminiumku Ugu Baahan Yihiin Late CNC Khaas ah?
1. Waa maxay Hub Wheel?
Xuddunta taayirrada waa udub dhexaadka u ah qaadista iyo gudbinta korantada baabuurka, una baahan heerar adag oo xoog sare ah, khafiif ah, iyo cidhiidhi hawo. Taayirrada aluminiumka aluminiumka ah, iyadoo ay ugu wacan tahay hantidooda maaddada, waxay u baahan yihiin xalal si looga gudbo qallafsanaanta gidaarka khafiifka ah, tayada dhammaystirka dusha sare, iyo caqabadaha saxda ah ee boosaska badan.
2.Doorka CNC Lathe ee Samaynta Wheel
Samaynta saxda ah: Isku xidhka dhidibada badan ayaa awood u siinaya samaynta hal baas ee sagxadaha adag.
Faa'iidooyinka waxtarka leh: Isku rogid labada-turret ah waxay yaraynaysaa maaraynta shaqada, iyo goynta wakhtiga wareegga 40%.
Xaqiijinta tayada: Ogaanshaha xajinta hawada iyo tignoolajiyada magdhowga firfircoon waxay xaqiijiyaan heerka waxsoosaarka>96%.
3. Socodka Mashiinnada Taayirrada
Xuddunta giraangiraha waa qaybaha badbaadada muhiimka ah ee baabuurta, habka wax-soo-saarkooduna wuxuu u baahan yahay saxnaan sare iyo waxtar sare labadaba. OTURN waxay bixisaa noocyo kala duwan oo qalab mashiinka khaas ah oo daboolaya tillaabooyinka geeddi-socodka muhiimka ah ee soo saarista xarunta wheel. Kuwa soo socdaa waa socodka farsamaynta xarunta taayirrada tafatirka, oo muujinaya codsiyada OTURN CNC Machines marxalad kasta:
a.Marxaladda jilitaanka
AL Ingot → dhalaalid → Degassing → Jiidista
Talaabada ugu horeysa ee wax soo saarka xudunta taayirrada waxay ku bilaabataa aluminium ingot, kaas oo dhalaalay oo la shubay ka hor inta aan la tuurin si loo sameeyo qaabka qallafsan ee xuddunta taayirrada.
Fiiro gaar ah: OTURN hadda ma bixiso qalabka marxaladan, taas oo ugu horreyn ku lug leh diyaarinta alaabta ceeriin.
b. Marxaladda Makiinadda (Qodista & leexinta)
OP1: Drill (Bolt Hole Machining)
Mashiinnada qodista waxaa loo isticmaalaa in lagu farsameeyo godadka birta ee xuddunta giraangiraha. Tani waxay u qaybsantaa laba tillaabo: qodis qallafsan iyo qodid sax ah, si loo hubiyo saxnaanta cabbirka daloolka iyo booska.
Faahfaahinta Habraaca:
Qodista qallafsan: Waxay meesha ka saartaa inta badan walxaha isku diyaarinta qodista saxda ah.
Qodista Saxda ah: Waxay xaqiijisaa cabbirka saxda ah iyo booska godadka godadka.
Fiiro gaar ah: Sida lagu sawiray, oo waafaqsan sawirka "daloolin", saxnaanta mashiinnada godadka boodhka waxay si toos ah u saameeyaan isku halaynta xuddunta giraangiraha ee baabuurka sidaas darteedna waa muhiim.
OP2: leexashada (Mashiinka dusha sare ee wheel Hub)
Lathes CNC waxaa loo isticmaalaa in si sax ah loo mariyo meelaha muhiimka ah ee xarunta giraangiraha, iyadoo la adeegsanayo ficilka "rogid" sida sawirka lagu muujiyey, kaas oo ku lug yeelan kara dhexroorka gudaha iyo dibadda iyo wejiyada dhamaadka. Tani waxay u qaybsantaa laba tillaabo: rogid qalafsan oo dhammaystiran, si loo dammaanad qaado saxnaanta cabbirka iyo qallafsanaanta dusha giraangiraha.
Faahfaahinta Habraaca:
Jeexitaanka qallafsan: Si deg deg ah u soo saara walxaha xad-dhaafka ah si ay u bixiso tixraac sax ah ee leexashada.
Dhammaystirka leexashada: Waxay xaqiijisaa cabbirada ugu dambeeya iyo tayada dusha sare ee xarunta giraangiraha.
Fiiro gaar ah: Iyadoo la raacayo sawirka ku calaamadsan "rogid", farsamaynta gudaha iyo dibaddaba waa geedi socodka udub dhexaadka u ah farsamaynta xudunta taayirrada waxayna lama huraan u tahay guud ahaan waxqabadka iyo muuqaalka xarunta giraangiraha.
c. Marxaladda Processing ka dib
Daaweynta Kululaynta:Habka daaweynta kulaylka waxaa loo isticmaalaa in lagu kordhiyo xoogga iyo adkaanta xuddunta giraangiraha, hagaajinta sifooyinka farsamada iyo kor u qaadista waxqabadka.
Ka saarida jilitaanka:Waxay ka saartaa walxaha xad-dhaafka ah, sida albaabbada iyo kor u kaca, ee la soo saaro inta lagu jiro habka shubista.
Deburr:Waxay ka saartaa burburka dusha xudunta giraangiraha, iyadoo hubinaysa badbaadada iyo bilicda.
Rinjiyeynta:Dusha xudunta giraangiraha waxaa lagu rinjiyeeyay si loo hagaajiyo caabbinta daxalka iyo muuqaalka.
Nadiifinta:Nadiifiya dusha sare ee xudunta taayirrada si ay uga saarto saliidda iyo wasakhda, una diyaariso baakadaha xiga.
Baakad:Goobaha giraangiraha ah ee la dhammeeyey waxaa loo diyaariyey gaadiid iyo kaydin.
II. OTURN Qaybaha Muhiimka ah ee Lathe CNC & Faa'iidooyinka Farsamada
OTURN CNC lathe waxay isticmaashaa makiinado isku xidhan oo laba-turret ah, taas oo awood u siinaysa dhexroor gudaha/dibadeed isku mar si loo yareeyo habka kala guurka iyo maaraynta qalabka shaqada, kor u qaadida hufnaanta 40% (tusaale, RFCL63D model).
Nidaamyada ogaanshaha hawo-mareenka ee isku-dhafan waxay la socdaan xaaladda isku-xidhka wakhtiga dhabta ah, iyagoo kicinaya xidhidhyo toos ah si looga hortago meelaha bannaan ee cilladaysan. Mashiinka aluminiumka, aaladaha PCD (dheeman polycrystalline) waxay xaqiijinayaan qallafsanaanta dusha sare ≤Ra0.8μm iyadoo la kordhinayo nolosha aaladda 2.5x, hoos u dhigista qiimaha guud.
Qaybaha Muhiimka ah:
A2-11 dunta adag ee adag: Waxay keentaa 540N·m torque goynta hawl culus oo deggan.
Tilmaanta toosan ee rullaluistudhka: Ku sahli dhidibka X/Z-xag-gudbinta 24 m/daqiiqo si ay dhakhso u leexiso qalabka inta lagu jiro mashiinada godka qoto dheer.
Nidaamka saarista jajabka laba-laaban: Weelasha birta-la'aanta ah iyo dukaamada laba-geesoodka ah waxay ka hortagaan dhisidda chip in ka badan 8+ saacadood, yaraynta nadiifinta hoos u dhaca 30%.
Faa'iidooyinka Farsamada:
Sariirta qaabka sanduuqa ah + Hagaajinta FEM: 30% iska caabin gariir sare leh oo loogu talagalay mashiinka saxda ah ee gidaarka khafiifka ah.
5mm ilaalo bir ah + hage si buuxda u xidhan: Ka ilaali saamaynta chip aluminium, kordhinta nolosha mashiinka.
Nidaamka qalabaynta ee lagu hagayo aragga: Waxay u sahlaysa isbeddellada degdega ah ee 15-22" taayirrada leh ± 0.1mm soo celinta, taageeraya wax soo saarka dabacsan.
Laga soo bilaabo qaab-dhismeedyada adag ilaa ilaalinta caqliga leh, OTURN waxay dib u qeexdaa heerarka mashiinnada taayirrada aluminiumka oo leh isku hallayn sare iyo hufnaan.
III. OTURN Isbarbardhigga Farsamada Alaabta
| Nooca Mashiinka | Qaabka | Awoodaha Muhiimka ah | Codsiyada |
| CNC Lathe | RFCL63D | Isku xidhka laba-turret, 40% faa'iidada waxtarka | Wax-soo-saarka guud (15-24" taayirrada baabuurta) |
| Xarunta Mashiinka Toosan | RFMV105 | Qodista saxda ah ee godad badan, godadka qoto dheer | Taayirrada mootada (10-24 ") |
| 5-Axis Machining Center | RFMVN870 | Dhamaystirka dusha isku dhafan, Ra≤0.4μm | Taayirrada gaarka ah ee dhamaadka-sare (22-28 ") |
| Lathe-ka culus | RFTV510 | 55kW awood, 1.5m dhererka sariiraha | Titanium / giraangiraha waaweyn |
Talooyinka Model ee Cabbirka Shaaga:
1.Illaa 19" Taayirrada Mootooyinka
Qaababka: RFCP40, RFTV510, RFMV80
RFTV510
Astaamaha:
▶ RFCP40: Naqshad is haysta, 8-station turret oo loogu talagalay af-hayeennada adag.
▶ RFTV510: Horizontal-cusub goynta taayirrada titanium.
▶ RFMV80: Laba-spiral chip ka saarista waxay tirtiraysaa ku dhegganaanta.
Codsiga:
Warshadaha mootada, tayada iyo waxtarka wax soo saarka ee xarumaha taayirrada waxay si toos ah u saameeyaan waxqabadka iyo badbaadada gaariga oo dhan. Si kastaba ha ahaatee, hababka wax soo saarka xarunta wheel dhaqameed ayaa wajahaya caqabado dhowr ah: wareegyada wax soo saarka dheer, heerarka tayada aan degganayn, iyo kharashka maalgashiga qalabka sare. Arrimahani kaliya maaha inay kordhiyaan kharashka wax soo saarka ee waxay sidoo kale saameeyaan tartanka suuqa ee shirkadda.
Soo saaraha mootada gaarka ah ayaa la kulmay dhibaatooyinkan oo kale. Kadib markii ay sameeyeen isbarbardhigyo badan, waxay doorteen OTURN's RFCP40 CNC lathe. Codsiga RFCP40, soo-saareyaashu waxa ay ku guulaysteen isbeddel cajiib ah: wakhtiga wax-soo-saarka xarunta giraangiraha kasta waxa la dhimay 22 daqiiqo, hufnaantu waxa ay korodhay 12%, heerka tayadana waxa uu noqday 98%.
Waa maxay sababta RFCP40 uu u noqday Xalka:
Guusha RFCP40 waxay ku jirtaa awoodeeda farsamayneed ee saxda ah iyo heerka otomaatiga. Iyadoo si sax ah loo xakameynayo cabbirrada mishiinka, RFCP40 waxay hubisaa saxnaanta cabbirka iyo tayada dusha sare ee xarumaha giraangiraha, iyadoo buuxinaysa shuruudaha adag ee warshadaha mootada. Intaa waxaa dheer, awooddeeda wax-soo-saarka sare ee waxtarka leh waxay u oggolaanaysaa shirkadaha inay si dhakhso ah uga jawaabaan ka jawaabista dalabaadka suuqa, iyagoo kor u qaadaya tartankooda si dhakhso ah.
2.Ilaa 24 "Taageerayaasha Mootada
Qaababka: RFCP63, RFMV105
RFCP63
Astaamaha:
▶ RFCP63: 45kW Spindle + servo turret ee 200 pcs/maalintii wax soo saar.
▶ RFMV105: Mashiinka toosan ee qodida godad badan oo sax ah.
3.Ilaa 28 "Gawaarida Gawaarida
Qaababka: RFCP80, RFMV105L
RFMV105L
Astaamaha:
▶ RFCP80: 55kW Spindle ee taayirrada waaweyn ee culculus.
▶ RFMV105L: Naqshad dheer oo istaroog ah oo loogu talagalay mashiinka SUV-wheel ee mashiinnada godka qoto dheer.
4.Ilaa 24 "Taageerrada Baabuurta (Wax soo saarka Mass)
Qaababka: RFCL63V, RFCL63D, RFMV105L
RFCL63D
Qiimaha:
▶ RFCL63D: Dual-turret wuxuu gooyaa 2 habayn (40% faa'iido waxtar leh).
▶ RFCL63V: Dabacsanaan hal-turret ah, ≤15-daqiiqo beddelaad ah.
5.26 "Turbine-Style (Cadada-Dhammaadka Sare)
Qaabka: RFMVN870 5-Axis Milling and Turning Center
RFMVN870
Qodobbada ugu muhiimsan:
▶ 5- dhidib isku-dubbarid: Sagxadaha isku dhafan ee hal habayn, Ra≤0.4μm.
▶ Codsiyada: Taayirrada godan ee EV, nashqadaha baabuurta raaxada ee xardhan.
IV. Gabagabo
Mashiinnada taayirrada aluminiumka, qallafsanaanta gidaarka khafiifka ah, dhejinta jajabka, iyo hawl-qabad la'aanta hababka badan ayaa muddo dheer xaddiday wax soo saarka iyo tayada. OTURN CNC lathes waxay ku beddeshaa warshadaha qaab dhismeedyo adag si loo xakameeyo gariirka, maaraynta jajabka caqliga leh si loo baabi'iyo wakhtiga hoos u dhaca, iyo isku-dhafka dhidibka badan si loo habeeyo socodka shaqada. Isku-dubbarid laba-turret, ogaanshaha isku-dhafan ee hawo-mareenka, iyo qalabaynta PCD waxay kor u qaadaan hababka, sare u qaadida waxtarka iyo saxnaanta labadaba. Mashiinnada kala duwan ee OTURN-oo ku habboon cabbirka taayirrada iyo baahiyaha wax-soo-saarka-ayaa bixiya heer sare dhammaan codsiyada: taayirrada mootada qallafsan, wax-soo-saarka baabuurta mugga sare leh, iyo naqshadaha farshaxanka. Hogaamiye ka ah hal-abuurnimada, OTURN waxay dib u qaabaynaysaa jaangooyooyinka farsamaynta taayirrada aluminiumka, iyada oo u horseedaysa warshadaha xilli cusub oo wax-soo-saar sax ah.
Waqtiga boostada: Abriil-01-2025