5-Axis Vertical Machining Center V5-700B
Dulmar
V5-700 B xarunta machining shan-dhidib waxay qabataa qaab-dhismeedka C-qaab xasiloon, oo waxaa lagu qalabeeyaa dunta koronto, turntable CNC si toos ah-drive iyo qalab sida caadiga ah, kaas oo xaqiijin kara-xawaaraha sare iyo saxnaanta sare machining qaybo kakan. Waxaa si weyn loogu isticmaalaa habaynta dabacsanaan iyo hufnaanta leh ee matoorada baabuurta tamarta cusub, sanduuqyada gearbox, matoorada, caaryada, aaladaha caafimaadka ee robotka iyo alaabada kale.
Sharaxaada hawlaha iyo sifooyinka
1. Habka guud ee qalabka mashiinka
Xarunta mishiinada shanta dhidibka ah ee V5-700B waxay qabataa qaab-dhismeedka C-qaabaysan oo deggan, tiirku wuxuu ku go'an yahay sariirta, saxanka slide wuxuu u socdaa si qumman oo ay weheliyaan tiirka (jihada X), kursiga slide wuxuu si qoto dheer ugu socdaa saxanka slide (Y jihada). ), iyo kaydka madaxa ayaa si toosan ugu socdaa kursiga slide ( jihada Z). Jadwalka shaqadu waxa uu qaadanayaa qaab dhismeedka sariirta cudud ee sida tooska ah iskeed u horumarisay, iyo tilmaamayaasha waxqabadkiisa kala duwan waxa ay gaadheen heer caalami ah oo horumarsan.
2. Nidaamka quudinta
X, Y, Z-dhidibka toosan biraha hagaha iyo boolal kubbadda ayaa leh is jiid hoose iyo dhaqdhaqaaq firfircoon, dareen sare, gariir hoose oo xawli sare leh, ma jiro gurguurasho xawaare hoose, saxnaanta meelaynta sare, iyo waxqabadka wadida servo ee aad u fiican.
X, Y, Z-axis servo matoorada ayaa si toos ah ugu xiran xirmooyinka kubbadda saxda ah ee saxda ah iyadoo la isku xirayo, yareynta isku xirka dhexdhexaadka ah, garashada gudbinta farqiga, quudinta dabacsan, meelaynta saxda ah, iyo saxnaanta gudbinta sare.
Matoorka servo ee dhidibka Z-axis waxa uu leeyahay shaqo biriig ah. Haddii ay dhacdo koronto la'aan, bareegu wuxuu si toos ah u xajin karaa matoorka si adag si uusan u wareegi karin, kaas oo door ka ciyaara ilaalinta badbaadada.
3. Spinal koronto
Spindle-ka korantada waxa uu qaataa is-horumariyay is-horumariyay isbinaajka koronto ee wax qabadkiisu sarreeyo (hal-abuurka ikhtiraacida: 202010130049.4), dhammaadkana waxaa lagu qalabeeyaa nozzles qaboojin si loo qaboojiyo qalabka. Waxay leedahay faa'iidooyinka xawaaraha sare, saxnaanta sare, iyo jawaab celinta firfircoon ee sare, waxayna xaqiijin kartaa nidaaminta xawaaraha stepless. Ku dhex-dhismay codeeyaha saxda ah ee saxda ah wuxuu xaqiijin karaa joogsi sax ah oo jihada ah iyo taabashada adag.
4. Tool magazine
Majaladda qalabka disc waxay qabataa BT40 manipulator Tool magazine, kaas oo qaadi kara 24 qalab.
5. La leexsan karo
Sariirta tooska ah ee iskeed u horumartay (shatiyada hal-abuurka 202010409192.7, 202010408203.X, 2022109170252) waxaa lagu qalabeeyaa cod-qaadaha saxda ah ee saxda ah waxaana lagu qaboojiyaa qaboojiyaha biyaha heerkulka joogtada ah. Waxay leedahay faa'iidooyinka qallafsanaanta sare, saxnaanta sare, iyo jawaab-celinta firfircoon ee sare. Kursiga shaqada wuxuu qaataa 8 14mm radial T-slots, oo leh awoodda culeyska ugu badan ee 500kg (horizontal) iyo 300kg (toos ah)
| Awood la qiimeeyay (kW) | Wareegga la qiimeeyay (Nm) | Xawaaraha la qiimeeyay (rpm) | Wareegga ugu sarreeya (Nm) | Hadda la qiimeeyay (A) | |
| dhidibka B | 13.3 | 2540 | 50 | 4000 | 46.9 |
| dhidibka C | 3.7 | 700 | 50 | 1400 | 14 |
6. Nidaamka jawaab celinta wareegga oo si buuxda u xiran
X, Y, iyo Z faasas toosan waxay ku qalabaysan yihiin taxanaha HEIDENHAIN LC4 ee cabbiraadaha qiimaha saxda ah; Miisaska wareegga B iyo C waxay ku qalabaysan yihiin HEIDENHAIN RCN2000 taxane qiimo qumman oo qumman si ay u xaqiijiyaan jawaab-celinta-loop-buuxa ee 5 faashashka quudinta, hubinta in qalabka mashiinka uu leeyahay saxsanaan sare iyo saxsanaan sare. haynta saxda ah.
Ku qalabaysan qaboojiyaha biyaha ee qaboojinta heerkulka joogtada ah si loo hubiyo in dunta korantada iyo leexashada wadista tooska ah ay ku jiraan xaalad shaqo oo wanaagsan oo ay si hufan u shaqeyn karto muddo dheer.
Nidaamka pneumatic-ka waxaa lagu sifeeyaa qaybaha pneumatic si loo ogaado hawlaha nadiifinta iyo afuufida godka taper ee usheeda dhexe, ilaalinta hawo-xidhka ee xajinta usheeda dhexe, iyo rogida joornaalka qalabka iyo haysashada qalabka.
8. Nidaamka sifaynta dhexe
Bar-jiifka xadiidka hagaha iyo lowska kubbada kubbadu waxay qaataan qalab sifeyn dhexe leh oo dufan dhuuban leh, kaas oo siinaya saliid joogto ah iyo tiro si loo hubiyo saxnaanta iyo xasiloonida biraha kubbada iyo xadiidka hagaha.
9. Nidaamka saliida-hawada
Spindle-ka korontadu waxa uu ku qalabaysan yahay qalab saliid-hawo-saliid oo dibadda laga keeno si ay si buuxda u saliidayn ugana qaboojiso dunta dunta. Dareemuhu wuxuu u qalabaysan yahay inuu bixiyo digniin sifeyn aan caadi ahayn, isagoo si wax ku ool ah u hubinaya in lafdhabarku uu si deggan ugu shaqeyn karo xawaare sare muddo dheer.
10. Habka cabbiraadda shaqada
Qalabka mashiinka waxaa lagu qalabeeyaa HEIDENHAIN TS460 taabasho taabasho ah iyo soo-dhoweeyaha signalka wireless, kaas oo lagu rakibi karo dunta iyada oo loo marayo habka wax ka beddelka qalabka ama qalabka si loo xaqiijiyo shaqooyinka isku-habboonaanta shaqada, cabbiraadda shaqada iyo dejinta goobta hore, iyo dib-u-celinta cabbirku waa ≤ 1um (xawaaraha tijaabinta 1 m/min), heerkulka shaqadu waa 10°C ilaa 40°C. Baaritaanka taabashada HEIDENHAIN waxaa kiciyay furaha indhaha. Stylus-ku wuxuu isticmaalaa saddex-dhibcood si uu u hubiyo booska ugu habboon ee gobolka xorta ah. Ma xidhmo la'aan inta lagu jiro isticmaalka, waxay leedahay soo noqnoqosho joogto ah waxayna xasilloon tahay muddo dheer.
11. Nidaamka cabbiraadda qalabka
Qalabka mashiinka waxaa lagu qalabeeyaa qalab dejinta qalabka laser Renishaw NC4, qiyaasta qiyaasta waa ± 0.1um, heerkulka shaqaduna waa 5 ° C ilaa 50 ° C.
12. Shanta dhidibka saxda ah
Qalabka mashiinka waxaa lagu qalabeeyaa kubbadaha cabbirka ee KKH ee HEIDENHAIN, oo ay weheliyaan tijaabooyinka taxanaha TS, si loo gaaro saxnaanta saxda ah ee wareegga wareegga qalabka, yaraynta khaladaadka inta lagu jiro dhaqdhaqaaqa qalabka mashiinka, oo lagu gaaro saxsanaan sare iyo dib u soo celin sare.
(1) Korontada: 380V± 10% 50HZ±1HZ saddex-waji AC
(2) Heerkulka deegaanka: 5°C-40°C
(3) Heerkulka ugu wanaagsan: 22°C-24°C
(4) Qoyaanka qoyaanka: 40-75%
(5) Cadaadiska isha hawada: ≥6 bar
(6) Heerka qulqulka isha gaaska: 500 L/min
15. Soo bandhigida shaqada ee nidaamka CNC
HEIDENHAIN TNC640 nidaamka CNC
(1) Tirada faasas: ilaa 24 siddo oo kontorool ah
(2) Nooca shaashadda taabo oo leh hawl taabasho badan
(3) Soo gelinta barnaamijka: wada hadalka Klartext iyo barnaamijka G code (ISO).
(4) FK free contour programming: adeegso luuqada barnaamijka wada sheekaysiga ee Klartext si aad u samayso barnaamijka contour ee bilaashka ah ee FK oo leh taageero sawir
(5) Wareegyo-shiidid iyo qodid badan
(6) Magdhowga qalabka: Magdhawga raadiyaha aaladda iyo gunnada dhererka qalabka. Wareegga baaritaanka
(7) Goynta xogta: Xisaabinta tooska ah ee xawaaraha spindle-ka, xawaaraha goynta, quudinta daabkiiba iyo quudinta goobabada
(8) Xawaaraha farsamaynta konturrada joogtada ah: marka loo eego waddada xarunta qalabka / marka loo eego cidhifka qalabka
(9) Parallel Run: Barnaamij leh taageero garaafyo halka barnaamij kale uu socdo
(10) Walxaha kontoroolka: xariiq toosan/chamfer/dariiqa arc/xarunta wareega/wareega goobada/geeska toosan/geeska wareegsan
(11) U soo dhawaanshaha iyo ka bixista sagxadaha: tangential ama toosan/iyada oo la maro waddooyin qaanso ah
(12) Barnaamijka bood: subroutine/barnaamijka xannibaadda ku celiska/barnaamij kasta wuxuu noqon karaa subroutine
(13) Wareegga qasacadaysan: qodista, tuubada (oo leh ama aan lahayn jir tuubada sabaynaysa), leydi iyo dalool qaanso ah. Qodista Peck, reaming, caajis, meel u jeedda, dhibic qodid. Muuqashada dunta gudaha iyo dibadda. Sagxadaha fidsan iyo kuwa leexleexsan. Makiinadda dhamaystiran ee jeebabka leydi-xagalka iyo wareegyada ah, afar xagal iyo madax wareeg ah. Wareegyada wareegyada iyo dhamaystirka jeexdin toosan iyo wareeg ah. Qodobbada habaysan ee wareegyada iyo xariiqyada. Barta habaysan: QR code. Silsilad sagxadda, Jeebka Contour. jeexdin contour ah ee trochoidal-shiidka. Wareega xardho: ku xaradh qoraal ama nambaro ku yaal xariiq toosan ama qaanso.
(14) Isku-dubarid isbeddelka: tarjumaad, wareeg, muraayad, cabbirid ( dhidibo gaar ah).
(15) Q halbeegyada doorsooma barnaamijyada: shaqada xisaabta, hawlgalka macquulka ah, hawlgalka khaanadaha, qiimaha saxda ah, þ joogto ah, diidmada, integer ama jajab tobanle, shaqada xisaabinta goobada, shaqada habaynta qoraalka.
(16) Aaladaha barnaamijka: xisaabiyaha. Liiska dhammaan fariimaha khaldan ee hadda jira. Caawinta xasaasiga ah ee macnaha guud waxay u shaqeysaa fariimaha khaldan. TNCguide: nidaamka caawinta isku dhafan; TNC 640 waxay si toos ah u soo bandhigaysaa macluumaadka buug-gacmeedka isticmaalaha. Taageerada garaafka ee barnaamijka wareegga. Faallooyin blocks iyo blocks ugu muhiimsan ee barnaamijyada NC.
(17) Helitaanka macluumaadka: si toos ah u isticmaal booska dhabta ah ee barnaamijka NC.
(18) Garaafyada xaqiijinta barnaamijka: Jilidda garaafyada ee hawlaha mishiinada waa la samayn karaa xitaa marka barnaamij kale socdo. Aragtida sare/aragti saddex-geesood ah/aragti stereo, iyo dayuurad farsamayn oo janjeera/ sawir xariiq 3-D. Miisaanka maxalliga ah.
(19) Taageerada garaafyada barnaamijka: Xitaa haddii barnaamij kale socdo, garaafyada (2-D jaantus raadraaca gacan qoraaleedka) ee qaybta barnaamijka NC ayaa lagu soo bandhigi karaa qaabka hawlgalka tafatirka barnaamijka.
(20) Sawirro socodsiiya barnaamijka: jilidda garaafyada waqtiga-dhabta ah marka la fulinayo barnaamijka wax-shiidka. aragtida sare/saddex aragti/muuqaal stereo.
(21) Waqtiga habaynta: Xisaabi wakhtiga habaynta habka "tijaabada tijaabada" habka hawlgalka. Ku muujiya wakhtiga mishiinada ee hadda "Program Run" qaabka hawlgalka.
(22) U soo laabo contour: ku muuji wakhtiga habaynta hadda ee qaabka hawlgalka "program orodka". Joojinta barnaamijka, bixista iyo ku soo laabashada sagxadda.
(23) Preset point management: shaxda lagu badbaadinayo bar kasta oo horay loo dhigay.
(24) Miiska asalka ah: miisaska asalka ah ee badan, loo isticmaalo in lagu badbaadiyo asalka qaraabada ee shaqada.
(25) Mashiinka 3-D: Xakamaynta Dhaqdhaqaaqa ee Jeerka siman ee Tayada Sare leh
(26) Waqtiga habaynta xannibaadda: 0.5 ms
(27) xallinta gelinta iyo tallaabada bandhigga: 0.1 μm
(28) Wareegga cabbiraadda: cabbirida baaritaanka. Magdhawga buug-gacmeedka ama si toos ah ee khaladka shaqada. U deji dhibcaha horay loo dejiyay gacanta ama si toos ah. Qalabka iyo qalabka shaqada si toos ah ayaa loo cabbiri karaa.
(29) Magdhawga khaladka ah: cilad toosan iyo cilad aan toos ahayn, dib-u-dhac, xagal fiiqan oo wareeg ah, khaladka rogaal celiska, balaarinta kulaylka. khilaaf taagan, is jiid jiid.
(30) Interface Data: RS-232-C/V.24, ilaa 115 kbit/s. Isku xirka xogta la fidiyay ee borotokoolka LSV2, isticmaal HEIDENHAIN TNCremo ama software TNCremoPlus si aad meel fog uga shaqeyso TNC iyada oo loo marayo interface-ka xogta. 2 x Gigabit Ethernet 1000BASE-T interface. 5 x dekedaha USB (1 hore ee USB 2.0, 4 USB 3.0 dekedaha).
(31) Cilad-sheegid: Qalab-baadhista is-xakamaynta oo loogu talagalay cilad-baadhis degdeg ah oo habboon.
(32) Akhristaha CAD: muuji faylalka qaabka caadiga ah ee CAD.
Halbeegga ugu muhiimsan
| Shayga | Unug | Halbeegga | |
| Miiska shaqada | Dhexroor shaqayn kara | mm | Φ700 |
| Culays jiifka ugu badan | kg | 500 | |
| Culayska toosan ee ugu badan | kg | 300 | |
| T-slot | mm | 8×14 | |
| Baaxadda habaynta | Fogaanta u dhaxaysa wejiga dhamaadka lafdhabarta iyo wejiga dhamaadka shaqada (Max) | mm | 600 |
| Fogaanta u dhaxaysa wejiga dhamaadka spindle iyo dhamaadka wejiga la shaqayn karo (Min) | mm | 150 | |
| dhidibka X | mm | 700 | |
| dhidibka Y | mm | 550 | |
| dhidibka Z | mm | 450 | |
| dhidibka B | ° | -35~+110 | |
| dhidibka C | ° | 360 | |
| Spinal | Taper | BT40 | BT40 |
| Xawaaraha la qiimeeyay | rpm | 2000 | |
| Max. xawaaraha | rpm | 15000 | |
| Wareegga soo saarista S1/S6 | Nm | 72/88 | |
| Spindle motor power S1/S6 | KW | 15/18.5 | |
| dhidibka | dhidibka X Xawaaraha socodka degdega ah | m/min | 36 |
| dhidibka Y Xawaaraha ugu dheereeya | m/min | 36 | |
| dhidibka Z Xawaaraha ugu dheereeya | m/min | 36 | |
| dhidibka B Max. xawaaraha | rpm | 80 | |
| C dhidibkii Max. xawaaraha | rpm | 80 | |
| dhidibada X/Y/Z awoodda motor | Kw | 3.6/3.6/2 | |
| dhidibada B/C awoodda motor | Kw | 13.3 / 3.7 | |
| dhidibka B/C waxa lagu qiimeeyay qulqulka | Nm | 2540/700 | |
| Majaladda qalabka | Nooca |
| Nooca saxanka |
| Habka xulashada qalabka |
| Xulashada aaladaha labada jiho ee ugu dhow | |
| Awood | T | 30 | |
| Max. dhererka qalabka | mm | 300 | |
| Max. miisaanka qalabka | kg | 8 | |
| Max. dhexroorka saxanka gooya (Qalabka buuxa) | mm | φ80 | |
| Dhexdhexaadiyaha saxanka ugu badan (qalabka madhan ee ku xiga) | mm | φ150 | |
| Saxnaanta | Shuruudaha dhaqangelinta |
| GB/T20957.4 (ISO10791-4) |
| Saxnaanta meelaynta (X/Y/Z) | mm | 0.008/0.008/0.008 | |
| Saxnaanta meelaynta (B/C) |
| 7"/7" | |
| Saxnaanta meelaynta soo noqnoqda | dhidibka X/ dhidibka Y/ dhidibka Z | mm | 0.006/0.006/0.006 |
| dhidibka B/ dhidibka C |
| 5 "/5" | |
| Miisaanka | kg | 8000 | |
| Awood | KVA | 45 | |
Liiska Habaynta Heerka
| Maya | Magaca |
| 1 | Qaybaha ugu muhiimsan (oo ay ku jiraan sariirta, tiirka, saxan slide, kursiga slide, kaydka madaxa) |
| 2 | X, Y, Z nidaamka quudinta saddex dhidib |
| 3 | Sariirta Cududda Keliga ah ee loo leexan karo BC630 |
| 4 | Spindle koronto BT40 |
| 5 | Nidaamka xakamaynta korantada (oo ay ku jiraan golaha korantada, moduleka korontada, moduleka servo, PLC, guddiga hawlgalka, bandhiga, unugga gacanta, qaboojiyaha golaha korantada, iwm.) |
| 6 | Miisaanka dhibcaha: HEIDENHAIN |
| 7 | Nidaamka Haydarooliga |
| 8 | Nidaamka sambabada |
| 9 | Habka sifaynta dhexe |
| 10 | Nidaamka saliida-hawada |
| 11 | Gaadhida Chip, haanta biyaha, ururiyaha chip: RAL7021 cawl madow |
| 12 | Biyo qaboojiye |
| 13 | Qalabka cabbiraadda shaqada: HEIDENHAIN TS460 |
| 14 | Qalabka dejinta qalabka: Renishaw NC4 |
| 15 | Habaynta saxda ah ee shanta dhidibka ah: HEIDENHAIN KKH |
| 16 | Ilaalada tareenka |
| 17 | Qalabka mashiinka guud ahaan daboolka ilaalinta |
| 18 | Iyada oo ku saleysan hal dhibic ee isticmaalka HPMILL software-ka-bacdi-socod, xidh ciwaanka jireed ee kombiyuutarka |
| 19 | Shaqada magdhowga fidinta kulaylka Spindle |
