V5-1000A 5-dhidibka xarunta machining

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Xarunta Mashiinka Tooska ah ee Shan-Axis

Xarunta mishiinada shanta dhidibka ah ee V5-1000A waxay qabataa qaab-dhismeed gantry ah oo xasiloon waxaana lagu qalabeeyaa dunta korantada ee caadiga ah, laba dhidib oo toos ah oo CNC ah iyo joornaal qalab servo silsilad toosan. Waxay xaqiijin kartaa xawaaraha sare, saxnaanta sare, iyo mashiinka hufan ee qaybaha adag. Waxaa si weyn loogu isticmaalaa soo saarista cusub ee baabuurta tamarta, duulista hawada isku dhafan, impellers marawaxadaha uumiga, caaryada iyo alaabta kale.

1. Qaabka guud ee mashiinka

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Xarunta mashiinka shanta dhidibka ah ee V5-1000A waxay qabataa qaab dhismeed xasiloon, tiirku wuxuu ku go'an yahay saldhigga, beemku wuxuu si qotodheer u socdaa tiirka (jihada Y), saxanka slide wuxuu u socdaa dhinaca dambe ee fidinta (jihada X), iyo madaxdu waxay si toosan ugu socotaa saxanka slide (jihada Z) . Kursiga shaqada wuxuu qaataa qaab dhismeedka sariirta tooska ah ee iskood u horumaray, iyo tilmaamayaasha waxqabadka kala duwan ayaa gaaray heer caalami ah oo horumarsan.

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2. Nidaamka quudinta
Faasasyada X, Y, Z waxay qaataan adkeysi aad u sarreeya, hagayaal toosan oo toosan oo toosan iyo boolal kubbadeed oo heersare ah, oo leh dhaqdhaqaaq hooseeya iyo is-dhexgal hooseeya, dareen sare, gariir hoose oo xawaare sare leh, ma jiro guurguuran xawaare hooseeya, meelaynta sare saxnaanta, iyo waxqabadka servo drive aad u fiican.
X, Y, Z dhidibada servo matoorada waxay ku xiran yihiin boolal kubbadda saxda ah ee saxda ah iyada oo loo marayo yareeyayaasha saxda ah, oo leh quudin dabacsan, meeleyn sax ah iyo saxnaanta gudbinta sare.
Matoorka servo ee dhidibka Z-axis waxa uu leeyahay shaqo biriig ah. Haddii ay dhacdo koronto la'aan, waxay si toos ah u xajin kartaa biriiga si ay u xajiso shafka mootada si adag si uusan u wareegi karin, kaas oo door ka ciyaara ilaalinta badbaadada.
3. Spinal koronto
Spindle-ka matoorka leh wuxuu qaataa isbinaajka BT50 iskiis u horumaray (HSKA100 spindle motorized is optional), iyo dhamaadka waxaa lagu qalabeeyay isku xiraha buufinta giraanta si loo qaboojiyo qalabka. Waxay leedahay faa'iidooyinka xawaaraha sare, saxsanaanta sare, jawaab celin firfircoon oo sarreeya, iwm., waxayna xaqiijin kartaa nidaaminta xawaaraha stepless, encoder-ka saxda ah ee ku dhex jira, waxay gaari kartaa joogsi sax ah jihada iyo taabasho adag.

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4. La leexsan karo
Is-horumariyay labada dhidib ee tooska ah ee sariirta tooska ah ayaa lagu qalabeeyay codeeye sax ah oo sax ah oo sax ah waxaana lagu qaboojiyaa qaboojiyaha biyaha heerkulka joogtada ah. Waxay leedahay faa'iidooyinka qallafsanaanta sare, saxnaanta sare, iyo jawaab-celinta firfircoon ee sare. Miiska shaqada wuxuu qaataa 5-18mm radial T-slots, culeyska la ogol yahayna waa 2000kg (si siman loo qaybiyay)

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5. Tool magazine
Joornaalka qalabku wuxuu qaataa BT50 silsilad toosan oo loo yaqaan 'servo tool magazine', kaas oo qaadi kara 30 qalab.

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6. Nidaamka jawaab celinta wareegga oo si buuxda u xiran
X, Y, Z faashash toosan waxay ku qalabaysan yihiin HEIDENHAIN LC195S mastaraha qiimaha saxda ah; Miisaska wareega A iyo C waxaa lagu qalabeeyay HEIDENHAIN RCN2310 qiimaha saxda ah ee koodhiyeyaasha si loo xaqiijiyo jawaab celin buuxda oo xiran oo ah faashashka quudinta 5, hubinta in mashiinku leeyahay saxsanaan sare iyo haynta saxda ah.

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7. Qaboojinta iyo nidaamka sambabada
Ku qalabaysan bamka qaboojinta qulqulka weyn iyo haanta biyaha si ay u bixiso qaboojin ku filan qalabka iyo qaybaha shaqada. Wejiga dhamaadka madaxa waxaa lagu qalabeeyaa biibiile qaboojin, kaas oo lagu xakameyn karo M code ama guddiga kontoroolka.
Ku qalabaysan qaboojiyaha biyaha ee qaboojinta heerkulka joogtada ah, si loo hubiyo in dunta korantada iyo leexashada wadista tooska ah ay ku jiraan xaalad shaqo oo wanaagsan oo ay si hufan u shaqeyn karto muddo dheer.
Nidaamka pneumatic-ku wuxuu qaataa qaybaha pneumatic si loo shaandheeyo, wuxuuna garwaaqsadaa hawlaha nadiifinta iyo afuufida daloolka dunta ee dunta dunta, ilaalinta shaabadda hawada ee xadhkaha dunta, iyo afuufida iyo nadiifinta taliyuhu.
8. Nidaamka sifaynta dhexe
Barta silidka ee xadiidka hagaha iyo lowska kubbada kubadu waxay dhamaantood lagu subkay dufan dhuuban, subagana waxaa la bixiyaa si joogto ah iyo tiro ahaan si loo hubiyo saxnaanta iyo xasiloonida biraha kubbada iyo xadiidka hagaha.
9. Nidaamka saliida iyo gaaska
Spindle-ka korontadu waxa uu ku qalabaysan yahay qalab saliid iyo gaas oo dibadda laga keeno, kaas oo si buuxda u saliidayn kara oo qaboojin kara dunta dunta. Dareemuhu wuxuu bixin karaa alaarmiga sifaynta aan caadiga ahayn, kaas oo si wax ku ool ah u hubin kara in lafdhabarku uu si deggan ugu shaqeyn karo xawaare sare muddo dheer.
10. Habka cabbiraadda shaqada
Mashiinku wuxuu ku qalabaysan yahay raadiyaha Renishaw RMP60, oo loo isticmaalo isku-xidhka qaataha RMI, inta jeer ee shaqadu waa 2400 MHz illaa 2483.5 MHz, cabbirka hal-ku-celcelinta hal-geesoodka ah wuxuu ka yar yahay ama la mid yahay 1um (xawaaraha cabbirka 480mm / min, iyadoo la adeegsanayo 50mm stylus), iyo heerkulka shaqada ee lagu dabaqi karo waa 5 ° C ilaa 55 ° C.

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11. Nidaamka cabbiraadda qalabka
Mashiinku wuxuu ku qalabaysan yahay qalabka wax lagu dhejiyo ee Renishaw NC4, qiyaasta qiyaasta waa ± 0.1um, heerkulka shaqaduna waa 5 ° C ilaa 50 ° C.

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12. Shaqeynta saxnaanta saxda ah ee shanta dhidibka ah
Mashiinku wuxuu ku qalabaysan yahay qalabka Renishaw's AxiSet Check-Up Rotary Axis Line Checker, oo lagu lammaaniyo nidaamka cabbiraadda shaqada ee RMP60, taasoo awood u siinaysa isticmaaleyaasha mishiinada inay si dhakhso ah oo sax ah u hubiyaan xaaladda faashash wareeg ah oo ay ogaadaan dhibaatooyinka ay sababaan isbeddellada heerkulka iyo huurka, shilalka mashiinka ama xidhid iyo dilid. dhibaatooyinka, si dhakhso ah u hagaajin kara oo heli kara hubinta waxqabadka, bartilmaameedka iyo kormeerka sida mashiinnada qallafsan isu beddelaan waqti ka dib.

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13. ilaalinta mashiinka

Mashiinku waxa uu qaataa dabool guud oo si buuxda u xidhan kaas oo buuxiya heerarka badbaadada si looga hortago faafinta qaboojiyaha iyo chips, loo hubiyo hawlgal badbaado leh, oo leh muuqaal wacan. Jihada-X ee mishiinku waxa ay ku qalabaysan tahay dabool difaac ah oo gaashaaman, kaas oo si wax ku ool ah u ilaalin kara xadiidka hagaha iyo biraha kubbada.

14. xaaladaha shaqada mashiinka

(1) Korontada: 380V± 10% 50HZ± 1HZ saddex-waji beddelka hadda

(2) Heerkulka deegaanka: 5℃-40℃

(3) Heerkulka ugu fiican: 20℃±2℃

(4) Qoyaanka qoyaanka: 20-75%

(5) Cadaadiska isha hawada: 6± 1 bar

(6) Socodka isha hawada: 500 L/min

15. Soo bandhigida shaqada ee nidaamka CNC

Siemens 840Dsl.730 CNC qaabeynta nidaamka

Shayga

 

Magaca

 

Hadallo

 

Hawlaha nidaamka garaaca garaaca ugu yar oo u dhigma dhidibka tooska ah 0.001 mm, dhidibka wareega 0.001°
Heerka quudinta daqiiqadii/kacaanka  
Quudinta oo si degdeg ah u maro  
Quudinta waxay dhaaftay 0 ~ 120%  
Xawaaraha Spindle-ka  
Spindle goynta xawaaraha joogtada ah  
La socodka lafdhabarta  
Spindle over over 50 ~ 120%  
Muujinta xawaaraha Spindle-ka  
FRAME Xaqiiji is-beddelka nidaamka isku-dubbaridka iyo farsamaynta bevel
Beddelka habka cabbirka tooska ah/ aan tooska ahayn  
Horay u eeg shaqada ama shaqada hore u eegi  
Magdhawga qaladka biraha rasaasta rasaasta  
Hababka Cabbirka Magdhawga Qaladka  
Magdhawga Khaladka Afarta ah  
Magdhawga dib u dhaca  
Maamulka qalabka  
Habaynta Hardware Tirada faashashka xakamaynta X, Y, Z, A, C shan faashas isku xidha iyo hal dhidib oo waaweyn
Xakamaynta isku mar ee tirada faashash X, Y, Z, A, C isku xirka shanta dhidibka ah
magaca dhidibka X, Y, Z, A, C, SP
la socodka Muujinta LCD midabka 15 ", qoraalka ku soo bandhigay Shiinaha/Ingiriisi
Gudida hawlgalka OP015 kiiboodhka CNC oo si buuxda u shaqeeya
Interface isgaarsiinta man-mashiinka Qaabeynta caadiga ah ee TCU
Guddiga xakamaynta mashiinka SINUMERIK MCP 483C PN kontoroolka, 50 furayaal makaanik ah oo leh LED, oo leh PROFINET, Internation-ka warshadaha
Unug hawleedka gacanta lagu hayo  
Interface kiiboodhka caadiga ah  
interface Ethernet Ku dhex daray NCU (shaqada isku xidhka aqoon-is-weydaarsiga furan)
dekedda USB 3 x 0.5 USB oo lagu dhex daray TCU
Barnaamijka PLC PLC317-3PN/DP
Shaqada interpolation Joojinta quudinta  
dun goyn  
Goynta isku mar ah  
Dhexdhexaadinta toosan ee saddex-isku-duwan  
Isku-dubbarid wareeg ah oo laba-isku-duwan oo aan sabab lahayn  
Dhexdhexaadinta Helical  
Taabashada/Taabagelinta adag  
barnaamijyada Ku-soo-jeedin xad-dhaaf ah  
tafatiraha barnaamijka U hogaansan heerka DIN66025, oo leh astaamo barnaamij luuqadeed oo heer sare ah
Barnaamijyo dhammaystiran ama kordhin ah  
Doorsoomiyaha isticmaalaha, la dejin karo  
boodboodka iyo laamaha  
barnaamijka macro  
Isku duwaha tarjumaada nidaamka iyo wareejinta  
Barnaamijyo isku mar ah iyo mishiin  
Tilmaamaha barnaamijka si loogu noqdo barta tixraaca  
Barnaamij samaynta contour iyo barnaamijyada wareegga gasacadaysan  
Miraayad iyo is-miidaamin  
doorashada diyaarad  
Nidaamka isku xirka shaqada  
Qodista iyo qodista wareegga qasacadaysan  
eber dhimis  
xannibo raadinta  
Raadinta lambarka barnaamijka  
Tafatirka asalka  
ilaalinta barnaamijka  
U dooro barnaamijka hagaha  
Hawlaha xisaabinta iyo trigonometric  
Isbarbardhigga iyo hawlgallada macquulka ah  
Xidhmada software-ka ee shanta dhidibka ah Isbeddelka shanta dhidibka ah; magdhow qalab shan dhidib ah; shaqada wareegtada agagaarka xarunta qalabka (RTCP)
Shaqada ilaalinta badbaadada Xadka aagga mashiinnada barnaamijka lagu samayn karo  
Shaqada imtixaanka barnaamijka  
joogsiga degdega ah  
Ilaalinta xadka software  
Korjoogteynta konturrada  
Ogaanshaha isku dhaca konturrada  
Kormeer joogto ah  
La socodka goobta  
la socodka xawaaraha  
Ka baaraandegidda xannibaadaha aagga  
xadka torque  
Hawlaha badbaadada Saacadaha la socodka wareegyada cabbiraadda, kulaylka xad-dhaafka ah, baytariga, danabka, xusuusta, furayaasha xaddidan, la socodka marawaxada  
Habka hawlgalka ATOMATIC  
JOG (buugga) hagaajinta  
Hawlgalka taayirrada gacanta  
Gelida xogta gacanta ee MDA  
NC iyo PLC ogaanshaha oo leh bandhig qoraal ah, kaydiyaha shaashadda  
hawlgalka iyo bandhigga Muujinta shaqada is-ogaanshaha Oo ay ku jiraan qaabka REF, qaabka kordhinta (x1, x10, x100)
Bandhiga goobta hadda  
Bandhig garaafeed  
bandhig barnaamijka  
bandhig qalad barnaamijka  
Muujinta qaladka hawlgalka  
Muujinta xawaaraha goynta dhabta ah  
Shiinees iyo Ingiriisi menu soo bandhigay  
Muujinta macluumaadka alaarmiga  
Qaybo badan oo M-code ah oo wax barid ah  
Taageer PROFINET xogta baska  
isgaarsiinta xogta dekedda USB Xogta NC, xogta PLC iyo barnaamijyada waxaa lagu xoojiyaa U disk si loo geliyo xogta iyo soo saarista
wareejinta xogta Ethernet Iyada oo loo marayo interface Ethernet

 Halbeegga ugu muhiimsan

Shayga Tilmaamaha Unug
kursiga shaqada

 

 

cabbirka miiska shaqada φ1000×800 mm
culayska ugu badan ee la ogolyahay 2000 kg
Cabbirka T-slot 5×18 个×mm
farsamaynta

baaxadda

 

 

 

 

 

dhidibka X 1150 mm
dhidibka Y 1300 mm
dhidibka Z 900 mm
dhidibka -150~+130 °
dhidibka C 360 °
Fogaanta cidhifka dhabarka wejiga ilaa miiska shaqada Max 1080 mm
Min 180 mm
 

Spinal

 

 

 

dalool kooreedka BT50  
Xawaaraha la qiimeeyay 1500 r/min
xawaaraha ugu badan 10000
Wareegga soo saarista S1/S6 191/236 Nm
Spindle motor power S1/S6 30/37 kW
 

dhidibka

 

 

 

 

 

 

 

 

 

dhaqso u dhaqaaq dhidibka X 25 m/min
dhidibka Y 25
dhidibka Z 25
Xawaaraha ugu badan ee leexsan karo dhidibka 15 rpm
dhidibka C 30 rpm
dhidibada X/Y/Z awoodda motor 3.1/4.4/2 kW
A/C dhidibka awoodda 6.3 * 2 / 9.4 kW
dhidibka Qulqulka la qiimeeyay 4000×2 Nm
dhidibka C Qulqulka la qiimeeyay 3000 Nm
heerka ugu badan ee quudinta X/Y/Z 25 m/min
A/C 15/30 rpm
 

Majaladda qalabka

 

 

 

 

 

Foomka majaladda qalabka jiifsan  
habka xulashada qalabka Xulashada qalabka ugu dhow ee laba-geesoodka ah  
Awoodda majaladda qalabka 30 T
Dhererka qalabka ugu badan 400 mm
Miisaanka qalabka ugu badan 20 kg
Dhexroorka madaxa gooyay ugu badnaan ka buuxa mindiyo φ125 mm
Qalab maran oo ku xiga φ180 mm
 

booska

saxsanaan

Heerka fulinta GB/T20957.4 (ISO10791-4)  
dhidibka X/ dhidibka Y/ dhidibka Z 0.008/0.008/0.008 mm
dhidibka B / dhidibka C 8 "/8"  
ku celi

booska

saxsanaan

dhidibka X/ dhidibka Y/ dhidibka Z 0.006/0.006/0.006 mm
dhidibka B / dhidibka C 6"/6"  
Miisaanka mashiinka 33000 kg
guud ahaan awoodda korontada 80 KVA
cabbirka dulucda mashiinka 7420×4770×4800 mm

Liiska isku xidhka

Heerka

 

1. Qaybaha ugu muhiimsan (oo ay ku jiraan saldhigga, tiirka, beam, saxan slide, sanduuqa dunta)

2. X, Y, Z nidaamka quudinta saddex dhidib
3. Nooca Crad-ga rogan ee AC1000
4. Spinal koronto
5. Nidaamka xakamaynta korantada (oo ay ku jiraan golaha korantada, moduleka korontada, moduleka servo, PLC, guddiga hawlgalka, bandhiga, unugga gacanta lagu hayo, qaboojiyaha golaha korantada, iwm.)
6. Nidaamka Haydarooliga
7. Nidaamka sambabada
8. Nidaamka sifaynta dhexe
9. Biyo qaboojiye
10. Gaadhida Chip, haanta biyaha, chip-uruiyaha
11. Taliyaha Grating
12. Daboolka ilaalinta tareenka
13. mashiinka guud ee daboolka ilaalinta
14. Habka cabbiraadda shaqada
15. Qalabka dejinta
16.Shaqada hagaajinta saxda ah ee shanta dhidibka ah

 

1. 1 shahaado waafaqsan

2. Liiska baakadka 1 koobi

3. 1 set oo ah buug-gacmeedka mashiinka (nooca elektarooniga ah)

4. xogta kaydinta mashiinka 1 set (U disk)

5.840D alaarmiga ogaanshaha buug-gacmeedka 1 set (nooca elektarooniga ah)/828D hagaha ogaanshaha 1 nuqul (nooca elektarooniga ah)

6.840D buug-gacmeedka wax-shiidka 1 nuqul (nooca elektarooniga ah)/828D buug-gacmeedka 1 nuqul (nooca elektarooniga ah)

840D buug-gacmeedka barnaamijka 1 qayb aasaasi ah (nooca elektarooniga ah) / 828D buug-gacmeedka 1 (nooca elektarooniga ah)

Shayga

Noocyada

dhidibka X/Y/Z iyo wadista

Siemens, Germany

silsilad tamarta

germany

caarada caarada

Japan NSK/NACHI

Tilmaamayaal toosan

Schneeberg, Germany

Majaladda qalabka

Okada

dhimiye

STOBER, Germany

Sifeynta dhexe

Japan

Kubbada maroodiga

SHUTON, Spain

Qaybaha pneumatic

Jabbaan SMC

qaboojiyaha golaha korontada

Shiinaha

biyo qaboojiye

Shiinaha

taliyaha grating

HEIDENHAIN, Germany

Habka cabbiraadda shaqada

Renishaw, UK

Nidaamka cabbiraadda qalabka

Renishaw, UK

Patrs leh mashiinka

Tilmaamaha

Tirada

Birta joodariga mashiinka

 

8 qaybood

Barroosinnada

 

8 qaybood

faraanti

M30

2 xabbo

faraanti

M36

2 xabbo

ganaaxa

 

1 set

Allen furaha

10

1

Allen furaha

12

1

Allen furaha

14

1

Allen furaha

19

1

dhidibka-Z Buurta

 

1

korka dhidibka X

 

1

Hagaajinta dhidibka Y

 

1

Waad ku mahadsan tahay dareenkaaga!


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